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As demand for high-efficiency electric motors continues to surge—especially in sectors like new energy vehicles and smart manufacturing—the flexible flat wire stator production line has emerged as a critical enabler of next-generation motor design. To meet these evolving needs, Jieyun Intelligent Equipment (Suzhou) Co., Ltd. has developed a cutting-edge system that redefines standards in precision, flexibility, and automated control.
Flexible Compatibility Across Motor Types
A core advantage of Jieyun’s flexible flat wire stator production line lies in its modular and scalable design, purpose-built to accommodate a wide range of motor types and stator configurations. Whether for electric vehicle drive motors or industrial servo applications, the system enables rapid model changeovers, making it ideal for mixed-production scenarios.
Key compatibility features include:
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Multi-specification winding templates
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Fast tool change mechanisms
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Scalable layout for both small and large batch production
This level of flexibility allows manufacturers to adapt quickly to shifting production demands with minimal reconfiguration time.
High-Precision Control System
The success of any flexible flat wire stator production line depends on process accuracy. Jieyun incorporates advanced motion control architecture featuring:
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Servo-driven motion platforms
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CCD visual positioning systems
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Real-time force feedback modules
These technologies work in unison to ensure exact placement of copper flat wire during insertion, maintain consistent tension throughout winding, and enable closed-loop monitoring for every mechanical action. The result is superior product uniformity and a marked reduction in defects and rework.
Intelligent Welding Process Integration
Wire terminal welding is a defining step in the flat wire stator process. Jieyun’s flexible flat wire stator production line offers integrated laser and ultrasonic welding modules to meet different material and design requirements.
Smart welding functions include:
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Automated parameter adjustment
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Real-time weld quality inspection
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Stable and low-impact joint formation
By embedding intelligent welding capabilities into the production line, Jieyun ensures electrical performance, joint consistency, and long-term operational reliability.
The flexible flat wire stator production line developed by Jieyun Intelligent Equipment (Suzhou) Co., Ltd. offers an advanced, scalable, and intelligent solution tailored for today’s high-performance motor manufacturing. Its unique combination of multi-model compatibility, high-precision control, and automated welding integration supports the growing needs of industries such as EV powertrains, robotics, and smart appliances.
For manufacturers aiming to optimize production and maintain top-tier quality, Jieyun’s system delivers a robust, future-ready platform that blends innovation with real-world efficiency.
http://www.gwinsys.com
Jieyun Intelligent Equipment (Suzhou) Co., Ltd. -
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